麻煩把洗瓶機的設計資料發過來壹下，相當感謝

我有洗瓶機圖紙。

目標如下

洗瓶機

增加洗瓶機的生產產量及整條包

裝線的生產效率

控制並降低在生產中水和堿液的

消耗量

控制並降低洗瓶機洗出的臟瓶量

洗瓶機

洗瓶機的用途是從玻璃瓶中去處：

1 、所有的臟物及啤酒殘留液

細菌、黴斑及酵母

標紙及標漿

最終在洗瓶機出口處排出的玻璃瓶

應該是涼的、

無菌的及明亮的玻璃瓶

裝酒機灌裝

, 且可適用於

BOTTLE WASHING

洗瓶機

To effectively wash bottles four main issues must be satisfied and controlled:

為有效地進行洗瓶，滿足並控制下列四點問題：

1. Temperature. The temperature control of the NaOH solutions and warm water tanks

溫度

2. Time.

時間

. 堿液和溫水槽的溫度控制

The speed of the washer and therefore the time the bottles are exposed to the cleaning process

. 洗瓶機的運轉速度和玻璃瓶和各清洗工藝的接觸時間

3. NaOH. The % strength of both NaOH and the necessary additives

堿液

. 堿液和所需的添加劑的濃度

4. Scrubbing action. The physical action of the various internal and external bottle sprays

擦洗動作

. 瓶內和瓶外的各種噴洗的物理動作

1. Bottle Pre-rinse tank

瓶預浸槽

2. # 1 NaOH soak tank

1 號堿液浸泡槽

3. # 2 NaOH soak tank

2 號堿液浸泡槽

4. # 3 NaOH soak tank

3 號堿液浸泡槽

5. Label removal sprays

除標噴淋

6. Label extractor

商標提取器

7. Internal NaOH sprays

堿液內噴淋

8. Heat exchangers

熱交換器

9. Internal hot water sprays

熱水內噴淋

10. Internal warm water sprays

溫水內噴淋

11. External cold water sprays

清水外噴淋

12. Internal city water sprays

清水內噴淋

To effectively wash a bottle four main issues must be satisfied:

為有效地進行洗瓶，必須滿足下列四點問題：

1. Temperature . Heat, together with the time and NaOH, is necessary to achieve the germicidal cleaning of the bottle

溫度

熱量、時間與堿液是產生無菌凈瓶的基本因素

Temperatures must be controlled during heating and cooling of the bottles. Thermal shock will damage the bottles

必須控制溫度上升與下降時所產生的熱擊現象

否則會損壞玻璃瓶

Temperatures > 82 0 C will bake on any mould that is present in the bottle

溫度在 >82 0 C 時 ,高溫會加熱玻璃瓶內的黴斑

使黴斑滯留在瓶壁內

Temperatures < 76 0 C together with NaOH < 1% will not clean dirty bottles

溫度在

<760 C 及堿液濃度

< 1% 時 ,會洗不凈玻璃瓶

Discharged bottles are cool to touch

洗瓶機排出口處的玻璃瓶手感應該是涼的

To effectively wash a bottle four main issues must be satisfied:

為有效地進行洗瓶，必須滿足下列四點問題：

2. Time.

時間

The time required for the bottles to be exposed to temperature, NaOH and pressure sprays

. 與瓶體接觸所需的溫度、堿液和壓力噴淋的時間

The bottles require time to heat up to the specified temperatures and cool down ready for filling with beer

玻璃瓶需要時間來加熱及降溫到特定的溫度

以滿足到裝酒機處的灌裝要求

Time for the NaOH to penetrate and remove the label and glue from the bottle

堿液需要時間來浸透標紙和溶解標漿

Time for the sprays inside the bottle to remove the dirt and mould

噴淋水需要時間來去除玻璃瓶內的臟物和黴斑

Time for the bottles and bottle carriers to drain off the NaOH solution before the next treatment section

and time to fully drain the final rinse water before discharging from the washer

在進入到下壹個浸泡區

以及玻璃瓶排出洗瓶機前

玻璃瓶排出後清水噴淋水所需的總的排水時間

,玻璃瓶和載瓶架所需的排堿液時間

3. NaOH.

To effectively wash a bottle four main issues must be satisfied:

為有效地進行洗瓶，必須滿足下列四點問題：

Together with temperature and time NaOH is required to sterilise the bottles

堿液

. 包括溫度和時間

,玻璃瓶需要堿液對玻璃瓶進行無菌處理

Benefits of NaOH. 堿液的益處

- NaOH is an aggressive alkali that reacts with soils to form soluble salts

堿液是壹種能與臟物發生反應的侵蝕性堿

從而分解出溶解鹽

Ddisadvantages of NaOH

堿液的缺陷

- NaOH has no soil suspending power. The insoluble compounds will redeposit on the bottle and in the washer

堿液對臟物無懸浮力

洗瓶機內

.溶解成分將會重新沈澱在玻璃瓶內及

- NaOH is difficult to rinse from the bottle without additives

未添加添加劑的堿液不容易從玻璃瓶內清洗掉

- NaOH does not prevent the formation of scale

堿液不會預防垢的生成

To effectively wash a bottle four main issues must be satisfied:

為有效地進行洗瓶，必須滿足下列四點問題

NaOH plus additives 往堿液內添加添加劑

Benefits of additives: - Controls the foam in the NaOH tanks

添加劑的益處

: 控制堿槽的起沫現象

- Ccontrols the scale formation on the bottle carriers and warm water sections

控制載瓶架和溫水區的結垢現象

- Suspends solids in the solution

溶液內的懸浮臟物

- Reduces the time required to clean the bottle

降低所需的清潔玻璃瓶的時間

- Improves the final rinsing of the bottle

改善後清水噴淋處玻璃瓶的清潔度

- Prevents the scale formed by label paper containing aluminum

預防由於含有鋁的標紙而形成的結垢現象

To effectively wash a bottle four main issues must be satisfied:

為有效地進行洗瓶，必須滿足下列四點問題：

4. Scrubbing action. The jetting inside and outside the bottle giving the rubbing action to remove soil

擦洗動作

. 玻璃瓶內、外的噴淋水的噴淋會產生擦洗

動作 ,從而去除臟物

Alignment of the sprays with the mouth of the bottle is essential to effectively remove

dirt and mould from the inside the bottle

非常有必要校正噴嘴的位置

從而有效地去除玻璃瓶內的臟物和黴斑

,使其對準玻璃瓶瓶口

The sprays entering the inside the bottle gives an equal heating and cooling to the bottle

and will reduce the thermal shock to the bottles

進入到玻璃瓶內的噴淋水會給予瓶體同樣能量來加熱

和降溫瓶體

,從而降低熱擊現象發生的頻次

To effectively wash a bottle four main issues must be satisfied:

為有效地進行洗瓶，必須滿足下列四點問題：

4. Scrubbing action.

擦洗動作

It is essential to ensure that the pump filter screens are always clean

非常有必要將泵過濾網始終保持清潔狀態

Spray nozzles must be checked on a regular frequency to ensure that they are not blocked or missing

必須以壹定的頻次檢查噴嘴狀態以確保噴嘴

未被堵塞或者丟失

1. Bottle Pre-rinse tank

瓶預浸槽

2. # 1 NaOH soak tank

1 號堿液浸泡槽

3. # 2 NaOH soak tank

2 號堿液浸泡槽

4. # 3 NaOH soak tank

3 號堿液浸泡槽

5. Label removal sprays

除標噴淋

6. Label extractor

商標提取器

7. Internal NaOH sprays

堿液內噴淋

8. Heat exchangers

熱交換器

9. Internal hot water sprays

熱水內噴淋

10. Internal warm water sprays

溫水內噴淋

11. External cold water sprays

外清水噴淋

12. Internal city water sprays

內清水噴淋

BOTTLE WASHING - FOAM (1) 洗瓶機

Foam is the # 1 enemy of effective bottle washing

泡沫是洗瓶機有效進行洗瓶的頭號敵人

- 泡沫

The pumps pump air with the NaOH solution and the bottles will not be internally cleaned.

Fluctuating pressure gauges indicate air is present.

如果泵出的堿液內混有空氣 ,將使瓶子內部得不到徹底的清洗

壓力表壓力指針的波動表明出現了這種情況

Excessive foam from the label extractors will carry out NaOH with the foam

contributing to high NaOH usage and pollution

商標提取器排出的泡沫越多

這會導致堿液消耗量的增加和汙染的環境

,帶出堿液也就越多

Foam will increase the liquid carry over on the bottles and carriers into the next compartments and

contaminate the final rinse sections with NaOH .

泡沫會增加瓶體上所攜帶的液體量

最終造成後清洗噴淋水被堿液汙染現象的發生

,並隨瓶子進入下壹個槽區

BOTTLE WASHING - FOAM (2) 洗瓶機

Foam is the # 1 enemy of effective bottle washing

泡沫是洗瓶機有效進行洗瓶的頭號敵人

- 泡沫

Foaming will contribute to the break up of label paper because of the delay in removing the labels from the washer.

The pulped labels will block the filter screens and spray nozzles in the washer

商標滯留在洗瓶機內部的時間過長時

泡沫會使標紙破碎

,標漿會堵塞洗瓶機的濾網和噴嘴

The labels will settle on top of the foam in the compartments and not sink to allow the label extractors

to remove the labels from the washer.

商標會滯留在各槽區泡沫層上部

而不是沈在底部被洗瓶機的商標提取器除掉

BOTTLE WASHING - FOAM (3) 洗瓶機

Foam is the # 1 enemy of effective bottle washing

泡沫是洗瓶機有效進行洗瓶的頭號敵人

Possible causes of foam formation:

產生泡沫的可能性原因

Blocked pump filters and/ or blocked spray nozzles (high pump pressure) will make foam.

泵過濾器濾網堵塞和 / 或噴嘴堵塞（泵壓力過高）將產生泡沫

Leaking heat exchangers or steam condensate piped into the main soak compartment.

熱交換器滲漏或蒸汽冷凝水進入到主槽區

When the NaOH solution is < 50 0 C, during the warm up period, foaming will occur.

當堿液溫度低於 50度時

在加熱過程中會產生出泡沫

- 泡沫

The addition of good quality NaOH additives is essential for consistently clean bright bottles,

the reduction of foam and scale inside the bottle washer.

對總是能夠洗出的明亮玻璃瓶和減少洗瓶機內存在的泡沫和

垢來說

,添加質量優良的堿液添加劑是非常有必要的

BOTTLE WASHING - SCALE

The problems with scale formation:

結垢的問題：

洗瓶機

- 結垢

Scale increases NaOH usage due to NaOH solution sticking to the bottle carriers and pockets and

carrying over to the next tank.

由於堿液會滯留在載瓶鬥與載瓶架上

到下壹個槽區 ,這樣載瓶鬥與載瓶架上結垢現象會增加

堿的耗用量

,而其會循環進入

Scale promotes bacteria growth in the warm water sections with the possibility of contributing

to the sour taste in the bottled beer.

結垢現象會促進細菌在溫水區滋生現象的發生

且有可能造成品酒的酸味

Scale blocks pumps and spray nozzles

結垢現象會將泵和噴嘴堵塞

De-scaling of the warm water sections and pumps is expensive, time consuming, a safety hazard

and damages the equipment.

對溫水區和泵進行除垢的費用高昂

安全和容易對設備造成損害等隱患

,且存在耗時、

BOTTLE WASHER - CAUSTIC USAGE

(1)

洗瓶機

- 堿消耗量

Most single end bottle washers are able to wash 140 000 bottles for every M

in the soak tanks before the NaOH solution has to be disposed of.

在排放掉堿液之前，大多數單端出口洗瓶機浸泡槽

內的每立方米堿液能夠清洗 140 000個瓶子

Excessive NaOH usage is caused by:

堿液消耗量過高是由下列原因引起的：

Disposing of the NaOH solution before it is necessary wastes water and NaOH.

在有必要排放廢水與廢堿之前 ,提前排放堿液

3 of NaOH solution

Running the machine above design speed.

洗瓶機的運行速度高於設計速度

Foaming within the washer.

洗瓶機內有泡沫

BOTTLE WASHER - CAUSTIC USAGE

Excessive NaOH usage is caused by:

堿液消耗量過高是由下列原因引起的

(2)

洗瓶機

- 堿消耗量

Running the NaOH concentration greater than specification

洗瓶機內堿液濃度大於標準要求的堿液濃度

Scaled bottle carriers and pockets.

載瓶架、載瓶鬥結垢

Labels containing aluminium. Aluminium will neutralise NaOH

標紙中含有鋁

,鋁會中和堿液

BOTTLE WASHER - WATER USAGE

洗瓶機

- 耗水量

To rinse with each bottle 0.35 to 0. 65 liters of city water is required.

For a washer running at 22 000 BPH this is 8 to 14 tons of water / hour

清洗每壹個玻璃瓶的耗水量為

22 000瓶 / 每小時包裝線的耗水量為

Excessive water usage is caused by:

耗水量過高是由下列原因引起的：

Leaking water valves that fill the various tanks.

各槽區供水閥門泄漏

0.35－ 0.65升

8－ 14噸

Final internal spray nozzles larger than manufacturers specification. (2 mm).

後清水噴淋噴嘴內徑比廠家標準大 (2毫米

Final rinse water pressure reducing valve set too high ( 0.08 - 0.12 Mpa)

)

後清水噴淋壓力調節閥設置過高

When the machine stops, the final rinse sprays must also stop

洗瓶機停機時 ,後清水噴淋也必須停止噴淋動作

(0.08 - 0.12 Mpa)

Hand Valve

手動閥

Fresh Water

凈水

Pump filter screen inserted here

泵的濾板在此插入

25 mm pipe with water spray holes drilled in to flush off the dirty

filter screen.

直徑為 25mm 的噴水管

噴水孔朝向濾板

沖洗上面的臟物

Hand Rails

走臺護欄

Stainless Steel box bigger than the filter screens to

be cleaned

不銹鋼沖洗箱，

寬度大於濾板寬度

Dirt and water

out

排汙口

Bottle washer pump filter screen cleaning box

洗瓶機泵濾板清洗箱

ISSUES EFFECTING THE PERFORMANCE OF BOTTLE WASHING MACHINES

影響洗瓶機性能的泡沫問題

Issues effecting performance

影響性能的問題

Contributing causes:

由下列因素造成：

1.1 Poorly formulated NaOH

and

additives.

Reasons and comments

原因及意見

The pumps pump air with the NaOH solution and the

bottles will not be internally cleaned. Fluctuating pressure

gauges indicate air is present.

泵打出的帶有堿液的空氣及瓶內得不到清洗，不穩定的壓

力表表明有空氣存在。

劑。

配比不合格的

NaOH 及添加

The labels will settle on top of the foam in the

compartments and not sink to allow the label extractors to

1.2 Leaking pump glands.

泵密封處滲漏。

1.3 Leaking heat exchangers.

熱交換器滲漏。

1.4 Temperatures <500 C.

溫度小於 50 ℃

remove them from the machine.

商標會停留在泡沫上而不是沈在底部被除掉。

Foaming will contribute to the break up of label paper

because of the delay in removing them from the machine.

由於除商標耽閣，泡沫會使標紙破碎。

During the warm up period and the NaOH solution is

<500C foaming will occur.

在加熱過程中， NaOH 溶液小於 50 度，會形成泡沫。

Presence of foam increases the carbonate level much faster

by absorbing CO2.

泡沫使鈣含量增加，比吸收的 CO2 使鈣含量增加快得多。

ISSUES EFFECTING THE PERFORMANCE OF BOTTLE WASHING MACHINES

影響洗瓶機性能的泡沫問題

Issues effecting performance

影響性能的問題

1.5 Steam condensate piped

into the main soak

Reasons and comments

原因及意見

Excessive foam from the label extractors will carry out

NaOH with it contributing to waste and pollution

compartment.

來自除標系統的過量泡沫帶出

NaOH ，因而導致浪費和汙染

蒸汽冷凝水回到主堿槽內。

1.6 High pump pressures.

泵壓力過高。

1.7 Blocked pump filters and

spray

nozzles.

泵過濾器及噴嘴阻塞。

Foam will increase the liquid carry over on the bottles and

carriers into the next compartments and so contaminate the

final rinse sections with NaOH.

泡沫會使液體殘留在瓶上，隨載瓶架進入下壹個槽內，進而

NaOH 汙染清水噴淋。

Condensate discharged into the solution will flash into steam

and aerate the solution. Better to send the condensate to

waste or better still to return to the boiler house if it is not

contaminated with NaOH.

排入堿液中的冷凝水會形成蒸汽而使溶液中形成泡沫。如果

冷凝水沒被 NaOH 汙染的話，最好回收到鍋爐房。

The label extractors are not as effective when foam is

present.

有泡沫時，除標系統不能有效地工作。

我有原始的PDF文件，妳要的話我可以發與妳